Containment solutions for pharmaceutical manufacturing

Very high safety and quality standards are the basis for the manufacturing of highly potent drugs like granulates, inhalants and tablets. DIOSNA offers a variety of user-friendly containment solutions for the pharma industry to protect operators, products and environment ranging from R&D up to production capacity. For safe, flexible containment solutions, designed to suit your specific requirements put your experts, together with ours.

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Essential for highly potent drugs: Containment in pharmaceutical processes

Containment is paramount in the manufacturing of oral solid dosage due to the range of possible area of contamination, such as: the exposure of operating staff, the production area and environment due to leakage as well as insufficient cleaning which can lead to critical consequences. The requirements for high-quality containment solutions are underlined by stronger regulations from the legislation and more complex manufacturing processes. DIOSNA is an experienced supplier of pharmaceutical containment systems for many years and offers a wide range of solutions to fulfil even high demands like OEB5.


 

Containment in R&D: Installations in isolators

In R&D, proven containment solutions are the installation of mixer-granulators, fluid bed systems or single pot processors in isolators. This is especially suitable for small batches. It allows a comfortable handling of materials and system components and offers high flexibility enabling the interrupting or changing of processes. The machines can be opened for product testing or sampling almost anytime which is a key advantage in the product development phase. The hermetically sealed isolators which are working under negative pressure, guarantee a maximum of safety and avoid any leakage despite manual operation. This is ensured, among other things, by special transfer systems for the loading and unloading of excipients and finished products. At the end of the process, the entire interior of the isolator is decontaminated and is ready for the next application. Working with DIOSNA you can individually design the interior of the isolator, for example by adding scales, pumps and mills.

Containment solutions
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Single-use equipment as a flexible alternative

Are highly potent ingredients used less frequently in your R&D department? We can offer you a practical solution for the occasional handling of sensitive substances with flexible bags and the corresponding interfaces. The single-use bags are attached to the machines via reusable valves, whereby containment valves made of plastic are often used. As an alternative, the machines can be equipped with flexible isolators which are individually designed and used especially for campaigns. The DIOSNA process systems can be adapted to be used with soft isolators to guarantee an optimal containment solution.